Military move weigh stations play a crucial role in the Permanent Change of Station (PCS) process. These checkpoints ensure that service members stay within their authorized weight allowances during relocation.
At Southbay Moving Systems, we understand the importance of navigating these weigh stations correctly. This guide will walk you through the essentials of military move weigh stations, helping you avoid common pitfalls and ensure a smooth transition to your new duty station.
Why Are Weigh Stations Important for Military Moves?
The Purpose of Military Move Weigh Stations
Military move weigh stations serve as essential checkpoints in the Permanent Change of Station (PCS) process. These facilities verify the weight of your household goods during relocation, which directly impacts your moving allowance and reimbursement.
Impact on PCS Allowances
Weigh stations play a key role in determining your PCS allowance. The Department of Defense sets weight limits for household goods based on factors such as rank and dependency status. These limits affect your reimbursement for moving expenses. Military service members can learn about their PCS entitlements, including moving and weight allowances and guidelines on firearms, pets and more.
Full vs. Empty Weight: A Critical Distinction
Understanding the difference between full and empty weight is crucial for accurate weighing. The empty weight represents your vehicle or moving truck before loading your belongings. The full weight is taken after all your household goods are loaded. The difference between these two weights determines the actual weight of your shipment.
The Importance of Accurate Weighing
Precise weighing at certified stations matters for several reasons:
- It helps you stay within your authorized weight allowance, avoiding potential out-of-pocket expenses.
- It ensures you receive the full reimbursement you’re entitled to.

The Government Accountability Office reports that the chances of servicemembers unknowingly shipping excess weight can be reduced if they are adequately advised of their entitlements and responsibilities.
Navigating the Weighing Process
Proper planning and understanding of weigh station procedures can significantly reduce stress and potential financial burdens during your PCS move. Many military families find that working with experienced moving companies (such as Southbay Moving Systems) simplifies this process and helps avoid common pitfalls.
As you prepare for your weigh station visit, it’s important to know what documentation you’ll need and how to time your visits effectively. Let’s explore these aspects in the next section.
How to Prepare for Your Weigh Station Visit
Essential Documentation
Before you head to the weigh station, collect all necessary paperwork. You’ll need your military ID, PCS orders, and vehicle registration. The Department of Defense requires a DD Form 1701 (Weighmaster Certificate) for each weighing. Some stations provide these forms, but it’s smart to have copies ready. Military OneSource provides helpful FAQs to prepare for a smooth transition during your PCS move.
Optimal Timing for Weighing
The timing of your weigh station visits matters. Try to weigh your vehicle or moving truck when it’s completely empty, preferably before you start loading your belongings. This establishes your baseline empty weight. After you’ve packed everything, return to the weigh station for your full weight measurement. The Military Surface Deployment and Distribution Command suggests you conduct both weighings within a 24-hour period to ensure accuracy.
Maximizing Accuracy
To get the most precise weight measurements, follow these expert tips:
- Fill your vehicle’s fuel tank to the same level for both empty and full weighings.
- Take out all unnecessary items from your vehicle before the empty weigh-in.
- Load all your household goods before the full weigh-in.
- Include items in external carriers or trailers in your full weight.

The Government Accountability Office provides reports on various aspects of military personnel management, including issues related to moving and relocation.
Finding Certified Weigh Stations
Locate certified weigh stations along your route before you start your journey. The National Institute of Standards and Technology maintains a database of certified scales across the country. Many truck stops and moving companies (including Southbay Moving Systems) also offer certified weighing services.
Avoiding Common Pitfalls
Many service members make avoidable mistakes during the weighing process. These errors can lead to financial penalties or delays in your move. Common pitfalls include forgetting to weigh the vehicle when empty, not accounting for fuel differences between weighings, and failing to include all household goods in the full weight. Proper preparation and attention to detail will help you sidestep these issues and ensure a smooth transition to your new duty station.
As you master the weigh station process, it’s important to understand the common mistakes that can derail your military move. Let’s explore these pitfalls and how to avoid them in the next section.
Avoiding Common Military Move Weigh Station Mistakes
The Overloading Trap
Military service members often fall into the trap of overloading their vehicles during PCS moves. This mistake can result in significant out-of-pocket expenses.

To prevent overloading:
- Declutter before your move
- Sell, donate, or discard unnecessary items
- Weigh boxes as you pack (use a bathroom scale)
- Keep a running total of your packed items’ weight
- Consider separate shipping for items that push you over the limit
The Empty Weight Oversight
Failing to obtain an empty weight ticket is a critical error that can invalidate the entire weighing process. The Military Surface Deployment and Distribution Command stresses that both empty and full weight tickets are mandatory for reimbursement.
To avoid this mistake:
- Schedule your empty weigh-in before loading your vehicle
- Remove all personal items (including spare tires and tools)
- Maintain the same fuel level for both empty and full weigh-ins
Misunderstanding Weight Allowances
The Defense Travel Management Office identifies misunderstanding of allowances as a leading cause of reimbursement issues. Weight allowances vary based on rank and dependency status, making it essential to know your specific limit.
Steps to take:
- Confirm your exact weight allowance with your transportation office
- Don’t rely on outdated resources or secondhand information
- Ask for clarification if you’re unsure about any details
Ignoring Fuel Level Consistency
Many service members overlook the importance of consistent fuel levels during weighing. This oversight can lead to inaccurate weight measurements and potential reimbursement issues.
To ensure accuracy:
- Fill your tank to the same level for both empty and full weighings
- Document your fuel level at each weigh-in
- If possible, use the same fuel station for consistency
Neglecting Proper Documentation
Proper documentation is vital for a smooth weigh station experience. The Department of Defense requires specific forms and records for each weighing.
Essential documents to prepare:
- Military ID
- PCS orders
- Vehicle registration
- DD Form 1701 (Weighmaster Certificate) for each weighing
Final Thoughts
Military move weigh stations require careful preparation and understanding to ensure a smooth relocation process. Accurate weighing proves essential for staying within authorized weight allowances and receiving full reimbursement entitlements. Service members must avoid common mistakes such as overloading, neglecting empty weight measurements, and misunderstanding allowances to streamline their PCS experience.

Proper documentation plays a vital role in successful military moves. Service members should always have their military ID, PCS orders, vehicle registration, and necessary forms ready for weigh station visits. Correct timing of weigh-ins and maintaining consistent fuel levels contribute to precise weight measurements.
We at Southbay Moving Systems understand the unique challenges of military relocations. Our team offers expert guidance and support throughout the entire process, including navigation of military move weigh stations. With our experience in handling military moves, we can help ensure that your relocation complies with all requirements and proceeds smoothly.